All You Need to Know About Tea Bag Packaging

Author: Hou

Mar. 07, 2024

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Tags: Packaging & Printing

Before now, the essentiality of packaging in business cannot be denied. It preserves products and augments the stance of a brand. The same applies to packaging tea bags, to project it better and ameliorate good perceptions. 

In this write-up, tea bag packaging would be reviewed in detail and the significance of selecting suitable tea bags would be examined. In addition, materials of common tea bags in the market would be identified and future innovation in the business would be ascribed.

2. Importance of Choosing Suitable Tea Bags

Selecting a suitable tea packaging pouch is necessary because it will impact the convenience of use, preservation of tea quality, and improving brand image.

2.1 Preservation of Tea Quality

If tea is incorrectly stored, it easily absorbs air, moisture, and odors that can affect its quality. Likewise, excessive exposure to light and heat affects the quality of the tea. Thus, the quality of the tea is conserved through the use of the most suitable tea bag. 

The most suitable tea packaging is airtight and light-resistant. Airtight packaging prevents exposure to moisture and oxygen, preserving the tea’s freshness and flavor. Light-resistant packaging prevents the degradation of the tea’s quality by blocking harmful UV rays. These features help maintain the tea’s taste, aroma, and beneficial properties.

It also protects the tea from excessive heat, keeps it cool, and prevents excessive air. The bag also preserves the aroma and flavor of the tea. The aroma is maintained for a long time and it doesn’t lose its taste. 

2.2 Convenience of Use

Another important reason to choose suitable tea bags is easy to use. Tea bags offer the advantage of convenience and ease of use. They provide a pre-measured amount of tea, eliminating the need for measuring loose leaves. Tea bags can be quickly and easily steeped in hot water, making them a convenient choice for tea lovers on the go or those looking for a hassle-free tea experience. 

Most tea packaging materials provide convenience because these materials make it easy for the tea to dissolve. 

2.3 Brand Image and Consumer Perception

Most times, how brands package their products speaks for them. For tea brands, suitable tea bags for building the brand image are those that align with the brand’s identity and target audience. 

Utilizing suitable tea bags that align with consumer expectations is crucial for improving customer perception. Examples include using biodegradable or compostable tea bags, which appeal to environmentally conscious consumers. 

Offering innovative tea bags designs such as pyramid bags or mesh sachets can also enhance the perception of high quality and luxury. Additionally, utilizing informative packaging with clear labeling and brewing instructions fosters consumer trust and satisfaction.

3. Materials of Common Tea Bags in the Market

Tea bags are made from different materials ranging from Filter Paper, Non-woven Fabric, Biodegradable Mesh Silk, and Nylon. 

3.1 Filter Paper

Amongst innumerable types of tea bags, filter paper is one of the most used materials. The material is known for potency, perfect retention of particles, compatibility, and versatility for myriad applications and porosity.

Additionally, filter paper works perfectly with paper bag-making machines to produce numerous tea bag designs. These bags are suitable for green tea packaging and other forms of tea packaging.

3.2 Non-Woven Fabric

When highlighting the best tea packaging materials, non-woven fabrics cannot be omitted. 

The versatile nature of non-woven fabrics makes them well-suited for tea bag production. Their unique properties, such as being breathable, heat-sealable, and having good infusion capabilities, make them ideal for containing tea leaves while allowing water to flow through and steep the tea effectively. 

Additionally, non-woven fabrics are often biodegradable and can be made from natural fibers, aligning with the growing demand for eco-friendly packaging options in the tea industry. 

3.3 Biodegradable Mesh

Biodegradable mesh is another commonly used material to produce various types of tea bags. It is a frequently utilized material for manufacturing different types of tea bags. This material is commonly used due to its eco-friendly nature and ability to allow for efficient infusion. 

The mesh structure permits water to flow through, enabling the proper extraction of flavors and aromas from the tea leaves. Moreover, being biodegradable, it aligns with the increasing consumer demand for sustainable and environmentally-friendly packaging options in the tea industry.

3.4 Silk

Silk is a popular choice for producing tea packaging pouches due to its exceptional qualities and compatibility with a wide range of products. Its lightweight nature makes it convenient for packaging tea, allowing for easy handling and transportation. 

Additionally, silk is a breathable fabric that doesn’t absorb heat, helping to maintain the freshness and quality of the tea leaves. The luxurious texture and aesthetic appeal of silk also contribute to an elevated tea-drinking experience, making it a common material for tea bag production.

3.5 Nylon

Nylon is one of the most generally used materials in the world. It is used to make green tea packaging which makes it versatile and prolific. Nylon maintains temperature and prevents exorbitant heat which makes it promising to package tea bags.

In expansion, nylon is compatible with pouch-making machines and used to create assorted tea bag designs. This material is one of the best for tea bag packaging, to improve brand image, preserve tea quality, and so on.

4. Future Trends and Innovations in Tea Bag Packaging

In the coming years, tea packaging would encounter mammoth improvements and innovations. The present form will undergo various transformations via sustainable and biodegradable materials and innovative infusion methods.

4.1 Sustainable and Biodegradable Materials

Over time, tea packaging pouches will experience massive changes. Sustainable and biodegradable materials would become the most used materials to package and preserve tea. Sustainable materials would be used for long time preservation and to also preserve the ecosystem.

4.2 Innovative Infusion Methods

Having discussed various types of tea bags, over time, innovative infusion methods would be employed. Here, dissolvable materials are used instead of disposable materials. For instance, paper tea bags will be replaced with dissolvable tea bags.

In other words, tea capsules or tea pods would be adopted. They dissolve wholly unlike silk tea bags that need to be disposed of. These innovative infusion methods are believed to promote eco-friendly systems and preserve the environment.

5. KETE: Provide High-Quality Machine for Making Tea Bags

Amongst innumerable tea bag machine manufacturers, it is essential to select the best, to get top-tier performing machines. Here, a reliable manufacturer would be recommended and the brand’s services would be elucidated.

KETE Group is a trustworthy manufacturer of durable tea bag-making machines. Two types of KETE machines are used to produce tea bags and they come in different sizes and types. Plus, they are all authentic and steadfast. First, we manufacture non-woven tea bag-making machines. There are various types of non-woven tea bag machines ranging from KTNW-F series, KTNW-A series, KTNW-B series and many others.

3.5 Nylon

Second, we manufacture pouch-making machines which are compatible with tea packaging materials. There are different kinds of Pouch-making machines such as the KTSS-F series, KTSS-G series, and KTSS H series among many others.

5.1 Quality Assurance

At KETE, we assure quality on every Pouch-making machine to produce green tea packaging. The machines we manufacture have great quality, last longer, and with stable and consistent performance on every application.

5.2 Wide Global Reach

Also, we aim for a wide global reach and deliver top-performing machines. These machines are delivered to distinct locations in the world. Distance doesn’t undermine our services at the global level because delivery is swift and highly reliable.

Conclusion

In a nutshell, the importance of tea bag packaging cannot be underestimated and it has been discussed. Also, various materials that can be used to make tea bags have been highlighted and future innovations for tea packaging have been mentioned. 

KETE is a trusted manufacturer of quality tea bag-making machines. To get these machines, contact us and get a quote instantly.

Are you wondering how to package loose leaf tea products for your business? So you can find the answer to your question in this article, you find the right place!

This article not only shares aspects of packaging but, more than that, helps you create high-quality, cost-effective, and especially environmentally friendly products. The article was written by FGC – the leading expert in tea production and export in Vietnam.

1. Decide blend for your loose leaf tea products

The first thing to start your business is to decide the blend formula for your loose leaf tea products.

Here are some ideas for your study and evaluation:

  • Using one tea type such as dried black tea or green tea blend with herbal ingredients, such as chrysanthemum, artichoke, rose, or jasmine flowers.
  • Using several teas and herbals in your blending and add some flavor.

You should have an in-depth understanding and serious market research on consumer taste to create the proper blend formula for the market.

If you target the youth, you may come up with modern blendings with more herbs. If you target the old generation, you may need to adjust the blending to be more traditional with more green tea.

2. Choose loose leaf tea packaging materials

The second step to bag loose leaf tea is to choose the packaging materials. There are three popular packaging types for tea production: Pouch, paper box, and canister.

2.1. Tea pouches

There are 3 kinds of materials that are suitable for packing loose leaf tea type.

Paper

Paper pouches are much more environmentally friendly in comparison with other materials as they can be 100% recycled or biodegradable in the natural environment without causing environmental pollution.

Moreover, paper pouches do not contain toxic ingredients, ensuring safety for consumers’ health. These materials are easy to design and print with many modern printing techniques such as offset printing or digital printing and therefore helping to save production costs.

Despite these advantages, sometimes a paper pouch is not the best option for loose tea package as it is not stable under mechanical influences, especially after long-distance transportation.

If packaging in a paper pouch, to ensure the quality of tea, better the manufacturers should pack these pouches in PE bags or cartons.

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Plastic

Plastic pouches are made from PP, PE, OPP plastic materials. These materials are very popular as they are durable and help to preserve tea quality for a longer time and are proper for long overseas transportation. However, recently this packaging type is not favored by tea manufacturers and consumers as its ingredients are considered not good for health.

Besides, plastic tea pouches are difficult to decompose, causing environmental pollution. Therefore, many recommendations suggest that we should not use plastic pouches to store food products, including tea products. People prefer paper packaging.

Aluminum

Aluminum pouches are assembled from 2 or more layers of film in which pure aluminum film is a part of the structure. Aluminum foil pouches are a type of tea packaging with a long shelf life (almost more than 3 years) and can be used in a variety of environments. This tea packaging type is possibly the best packaging in keeping the aroma and taste of tea products. Also, it has a glossy appearance, making the products more luxurious and beautiful.

However, the disadvantages of this material are it may affect consumers’ health and some studies show that this material is far worse for the environment than plastic materials as it is the use of fossil fuels, water pollution, and greenhouse gas emissions. And regarding production cost, this material is also more expensive than other types.

2.2. Tea duplex paper box

Nowadays, duplex paper boxes are possibly the most popular packaging type for loose tea products in supermarkets. If you are wondering how to package tea leaves, duplex paper box is a good choice.

They are not only boxes to store and protect tea quality conveniently over time and during transportation, but also to effectively show information, details, and highlights of the products, helping the producers in marketing the product.  Tea packed in paper duplex boxes also help consumers visualize the product easily and give purchasing decisions quickly.

Duplex paper boxes are made from paper material and therefore have the same advantages as paper pouches; they are very eco-friendly to the environment. Moreover, duplex boxes look more luxurious and eye-catching.

However, to better preserve the product quality, inside the box producers need to pack tea leaves in a nylon bag or aluminum bags, or paper bag, so the production is quite expensive.

2.3 Tea canisters

Canisters are often used for packing premium tea products. They can be made from tin or paper materials.

Paper canisters

Paper canisters for teas can be made under round, hexagonal or octagonal shapes. As made from paper materials, this packaging type is very friendly to the environment and safe for human health. However, for producers, it is quite an expensive packaging type and requires a certain enough minimum quantity of order, this MOQ is often a big quantity. Also as made of paper, the canisters are easy to break.

Tin canisters

Tin canisters have more strength, are less likely to break, and come in a range of shapes when compared to other tea packaging types such as plastic or paper. The tin canisters are densely packed, effectively blocking air contact with the tea and preventing moisture, oxidation, light, and a unique taste. At the same time, it has no distinct taste and will not affect the tea’s aroma.

However this packaging type is very expensive and has cylinder costs and it is difficult if producers want to change information in the design of the tin. Therefore only premium products are suitable for this packaging type.

2.4. Package loose tea leaf in bulk

For bulk loose tea, paper cartons and kraft bags are the most effective packaging types.

Paper cartons

Paper cartons have several popular types such as 3 or 5 layer paper cartons which are printed by flexo technique or offset printing cartons. For packaging tea under 5 kg net weight, producers can use 3 layer cartons. For more than 10kgs to 20kgs net weight, 5 or even 7 layers of cartons are recommended. To keep the quality and aroma of teas during transportation, there is a PE bag packed inside the carton and the cartons should be wrapped tightly.

Kraft paper bag

Kraft paper bags are perhaps the most popular packaging types of loose tea leaf in bulk because of their economic effectiveness: save space, reducing the cost, and easy processing. These bags are also friendly with the environment as they can be reusable.

Sometimes before producers often used to pack the tea in wooden boxes as well, but the cost for wooden boxes nowadays is expensive and not very convenient for stuffing, packing, so it is no more popular.

Related post: Tea packaging: All necessary factors to select the best one

3. Design loose leaf tea packaging

Tea packaging design is also quite significant in gaining attention from buyers amid so many products of other competitors. To make the loose leaf tea packaging unique and appealing, we can design and label it with relaxing colors, choose the designs suitable for each brand.

When we talk about the branded experience, we’re talking about a method of creating memorable, pleasurable motions that deliver on the brand promise while also meeting crucial demands. Design should be visually appealing and emotionally connected in such a way that it stays in the consumer’s memory. When it comes to designing tea packaging, there are a few things to keep in mind:

  • The origin of tea: The design must show the typical characteristics of the origin of the product.
  • Types of teas: Images, graphical representations, font style, personality, colors, brand story, and value propositions, which can be health advantages, are added depending on the type of tea
  • The uniqueness of the tea product: Each product has its unique characteristic that may be communicated to the target audience using the right combination of design and language, or perhaps a tagline.
  • Packaging type: Each packaging type should have different design ideas so that they can be effectively printed.

Each element of the design must work together to create a cohesive brand image. You can have the best tea in the world, but if the colors and design of your container aren’t attractive, your sales and business can not be developed.

The following are some of the basic rules of good loose tea packaging design:

  • The correct position of the logo
  • A precise description of the product
  • Sincerity and authenticity
  • Distinguishing yourself from similar offers

Of course, there are other ways that tea packaging can help you sell your product, but these are the basics of effective design that should be considered.

4. How to store loose tea leaves

Knowing how to store the loose tea leaves is the thing every tea drinker should know. Here are a few notes for loose tea storage:

  •  Do not keep the tea in a humid place.
  • Tea should not be exposed to bright light, heat, or sunshine.
  • Use a tea canister, paper bag, or metalized foil bag to store loose leaf tea

For more details about the effective way of storing loose tea leaves, please read more at here.

5. How will you save time and costs when cooperating with FGC?

So there is a lot of work we need to package loose leaf tea: From choosing the blending to packaging, design, and marketing for the final products.

This process will take you a lot of time and expenses to:

  • Research the blending formula
  • Research packaging materials
  • Design the packages, think of the brand name, logo

The solution is you can cooperate with FGC –  the leading tea company in blending and private label service.

With more than 25 years of experience in the tea business, FGC has general knowledge of the different overseas markets, so we will have reasonable advice for our customers, especially to the newcomers. Our experienced tea tasters bring out various blending offers which are suitable for each import market.

FGC also supplies customers from bulk loose teas to final tea products, and therefore it is very cost-saving for the buyers. Our services are not only proper for bulk tea buyers but also very good for customers who start-up for tea businesses and online tea traders.

For more information about how to package loose leaf tea, please feel free to contact me at huongmaifgc@vietnam-tea.com

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All You Need to Know About Tea Bag Packaging

How to package loose leaf tea to save cost and be eco friendly

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