High-Speed Press: The Ultimate Guide
Embark on an enlightening journey through the world of high-speed presses, where precision meets efficiency at an astonishing pace. Our comprehensive guide will take you through the intricacies of these remarkable machines, detailing their inner workings, innovative technologies, and the myriad of applications they serve in today's fast-paced industrial landscape. From the basic principles to advanced techniques, this guide is your go-to resource for understanding high-speed presses.
1. What is a High-Speed Press Machine
The high-speed printing press is the greatest productivity in the stamping and stamping process. There are many manufacturers of high-speed punching machines, and the technical characteristics of each manufacturer may be different, but they are all automatic punching machines for the purpose of continuous high-speed punching.
High-speed presses and high-speed punches are used for a large number of products that must be produced by sheet metal processing. The stator and rotor plates of motors and generators are classic products of high-speed stamping. Even small tolerance deviations can cause eddy currents, which can lead to overheating of electromechanical components.
Each motor or generator requires hundreds of sheets of exactly the same shape. This requires a production process designed for mass production with consistent quality. This is where JDM's high-speed punches and presses are used. They can achieve particularly high stroke frequencies and correspondingly fast cycle times.
2. JDM Provides Different Types of High-Speed Press Machines
With the rapid development of electronic communications, electrical appliances, automobiles, and household appliances, the demand for precision stamping parts is increasing, the technical requirements are getting higher and higher, and the application fields are becoming more and more extensive. Therefore, in the mass production process, the use of different types of high-speed presses is an effective means to improve production efficiency.
In recent years, stamping technology has continued to develop in the direction of high speed, precision, and intelligence. The development momentum of high-speed punches has been improved. As a result, many high-speed precision presses and ultra-high-speed precision presses appeared. For example, the small-tonnage high-speed precision press developed by the German Rust Company, the American Münster Company, the Swiss Bruder Company, the German Schuler Company, and the Japanese Energy Efficiency Electric Company, etc., the stroke number of the slider can reach 2000 times/minute, respectively 3,000 times/minute and 4,000 times/minute Times/minute. Under load, it can also meet the super precision requirements in its standard. This marks the high-speed precision press technology has developed to the stage of ultra-high-speed, ultra-precision technology.
Information technology and automation equipment will continue to maintain a good upward trend, and the speed of change will change with each passing day. Mobile phones, computers, control equipment, digital and information related industries will continue to develop. Therefore, the stamping and forming production industry must pay close attention to these industry fields, and carefully study and track its development direction. The machine tool industry continues to develop towards digitization, automation, information, and intelligence. The control system and servo system of the machine tool will have great development. Forging, stamping, and sheet metal production enterprises supporting machine tools should pay attention to the characteristics of their development and changes.
3. Advantages of JDM High-Speed Press Machine
With the continuous development of stamping technology, the development momentum of high-speed punching machines can be improved. Compared with ordinary presses, the stroke speed of high-speed presses is more than five times that of ordinary presses, and the punching accuracy is high, the surface quality is good, and the mold life is long.
The high-speed precision automatic press manufactured by JDM has the following characteristics:
High Strength
The body and frame have high strength and excellent shock absorption performance.
High Precision
The high-speed press has high transmission accuracy. In the case of high-speed stamping and feeding, the machine body remains stable with minimal vibration, ensuring the long-term accuracy of the machine tool.
High Stability
The frequency conversion of the main drive mechanism ensures smooth movement. Using constant temperature lubrication system, professional technical team design, reduce wear and greatly improve service life.
High Controllability
The high-speed punch press has fast response, high precision and reliable clutch control.
Full Specifications
Various specifications are complete to meet the requirements of higher material requirements, higher precision and higher speed.
Safety and Environmental Protection
The high-speed punch produced by JDM has complete energy saving, environmental protection and safety measures.
After purchasing our high-speed press, we will provide you with long-term service. We are happy to provide necessary assistance during your use. Through daily maintenance and inspection, the amount of maintenance work during the use of high-speed punch can be greatly reduced. If there is a problem, we will try our best to help you return to production in a short time. With our experienced technical team, we can provide you with reasonable suggestions on high-speed presses.
4. Maintenance Points of High-Speed Press Machine
Even the best and highest-quality high-speed punch presses require maintenance to maintain normal operation. Through daily maintenance and inspection, the amount of maintenance work during the use of high-speed punch can be greatly reduced. If you have any questions, you can find us, and we will provide you with the help you need. The following are the main points of maintenance required for daily use of high-speed presses.
Daily Maintenance
Add lubricating oil according to the requirements of the lubrication chart every time before starting the machine. The oil should be clean and free of precipitation.
The machine tool must always be kept clean, and the unpainted parts should be added with anti-rust grease.
Carry out an empty test run before use.
Clean up the equipment after use.
Quarterly Maintenance
Keep the inside and outside of the machine tool clean.
Check the fasteners to ensure that they are not loose.
Adjust the tightness of the transmission device.
Check that the clutch is safe and reliable.
Check the clearance of the punch guide.
Check the lubricating oil cup and keep the oil circuit normal.
Check whether the electrical device is fixed and tidy.
Check the safety limit device and grounding to ensure safety.
Annual Maintenance
Complete quarterly maintenance.
Dismantle inspection, adjust control mechanism, interlock safety, and limit device to ensure good performance.
Disassemble the clutch and crankshaft, repair or replace according to the situation.
Refurbish the guide rail and pressure plate.
Clean the oil cup and oil hole, and add new lubricating grease to ensure that the oil circuit is normal.
Disassemble and inspect the motor, electrical box, and electrical control system.
Check the level and accuracy of the machine tool and adjust if necessary.
5. High-Speed Press and Technology Development Trend
With the rapid development of electronic communications, electrical appliances, automobiles, and household appliances, the demand for precision stamping parts is increasing, the technical requirements are getting higher and higher, and the application fields are becoming more and more extensive. Therefore, in the mass production process, the use of different types of high-speed presses is an effective means to improve production efficiency.
In recent years, stamping technology has continued to develop in the direction of high speed, precision, and intelligence. The development momentum of high-speed punches has improved. As a result, many high-speed precision presses and ultra-high-speed precision presses appeared. For example, the small-tonnage high-speed precision press developed by the German Rust Company, the American Münster Company, the Swiss Bruder Company, the German Schuler Company, and the Japanese Energy Efficiency Electric Company, etc., the stroke number of the slider can reach 2000 times/minute, respectively 3,000 times/minute and 4,000 times/minute. Under load, it can also meet the super precision requirements in its standard. This marks the high-speed precision press technology has developed to the stage of ultra-high-speed, ultra-precision technology.
Information technology and automation equipment will continue to maintain a good upward trend, and the speed of change will change with each passing day. Mobile phones, computers, control equipment, digital, and information-related industries will continue to develop. Therefore, the stamping and forming production industry must pay close attention to these industry fields and carefully study and track their development direction. The machine tool industry continues to develop towards digitization, automation, information, and intelligence. The control system and servo system of the machine tool will have great development. Forging, stamping, and sheet metal production enterprises supporting machine tools should pay attention to the characteristics of their development and changes.
6. JDM's High-Speed Stamping Technology
As the only listed stamping/metal forming manufacturer in China, JDM has more than 30 years of technology accumulation and sufficient experience in the stamping and forming field. Relying on advanced technology, the high-precision high-speed press produced by Attack Speed is sold well in China and exported to more than 60 countries and regions. It has a research and development center in the UK and offices in many countries and regions.
It has high rigidity, horizontal symmetrical toggle mechanism and performance. But the crankshaft is completely different than the traditional ones.
Minimum thermal deformation, thermal balance design, minimum control bottom dead center position
The minimum displacement of the slider changes with the speed
The punch near the bottom dead center of the crankshaft is longer than the retention time, which produces an excellent embossing effect and guarantees the product quality.
The machine has excellent anti-eccentric load performance, can protect the mold and extend the life of the mold, and is easy to maintain.
The lifting slider cylinder can raise the slider as a whole, facilitating mold trial.
The drive system adopts dual power, which is energy-saving and efficient.
Crank slider structure, increase rigidity and reduce eccentric load
Oil circulation lubrication system
Flexible control system
7. What is the cost of the High-speed Press Machine?
Although some customers may find it very expensive, these prices are not too expensive for the benefits created by using the hydraulic High-speed Press Machine. The price of the High-speed Press Machine ranges from $50,000.00-$150,000.00. It depends on the tonnage, size, configuration, and other factors of the machine. The prices we sell are set according to the factory wholesale price, which is more competitive than other peers. If your budget is not a lot, then you can consider choosing a cheap industrial High-speed Press Machine from us.
8. How to Choose Industrial High-speed Press Machine？
According to their own demand parameters, determine the specifications of the purchase of machine parameters, but also to take into account the need to expand the size of the enterprise after a certain margin to determine the parameters of the machine. In particular, the High-speed Press Machine, for shear material thickness requirements range (shear material max width and thickness)
Confirm the model of the machine to be purchased for different parameter data
The most important step is to choose the manufacturer to buy the machine after contacting a number of enterprises that produce the machine and obtaining the price, parameters, payment and payment method of the machine. Generally choose a trusted manufacturer after removing the highest and lowest prices, so as to obtain better cost performance, but also to ensure quality and after-sales service.
Select a few special manufacturers as a comparison, in the purchase of more around the use of machine tools, machine quality, especially after-sales service and so on. Comprehensive consideration, choose the best price, the best service manufacturers.
After determining the manufacturer, the next is to sign the contract to pay the deposit and other related matters.
Alibaba.com is the perfect place to pick up a new or used wholesale high speed power press for sale products. Punching machines are widely used across industry to emboss or puncture sheet materials evenly and with maximum precision. Often used in combination with lathes and mills, punches are particularly useful for processing sheet metal on industrial assembly lines, but they can find plenty of applications in smaller workshops or even home DIY settings. Whatever your needs, Alibaba.com's wholesale punching machine catalogue will be the place to look.
Replacing or sourcing a new high speed power press for sale is easy with Alibaba.com. Our collection includes hydraulic and pneumatic punching machines, as well as simpler manual punches and CNC punching units that can be programmed externally to deal with complex processing operations and continuous mass production. Some have servo drives installed to deliver maximum accuracy, and will be ideal for production tasks in demanding sectors like medical tools. But you can find a wide range of more affordable industrial punch machines as well, making it easy to stock metal working plants. And there are also highly mobile portable punches that can be used in repair tasks or detailed metalworking projects.
Choosing the right high speed power press for sale is simple at Alibaba.com. Our punching machines from Chinese industrial partners are divided into different types, and you can also filter instantly by management classification. Search for specialist plastic or paper presses, or stick to metal presses and find models with the right production rates, automation features, and power rating. Whatever your production demands, Alibaba.com's tools catalogue has what you need, so browse the listing and pick punching machines to upgrade your business today.
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